NEWS
Spindle Oil Cooler Technical Overview
2025.04.25
🧊 Spindle Oil Cooler Technical Overview
MAPLE TECHNOLOGY CO., LTD.
🔧 What is a Spindle Oil Cooler?
A spindle oil cooler is a precision cooling unit specifically engineered to regulate the temperature of CNC machine spindles and spindle motors. It maintains spindle temperature stability during high-speed operation, reduces thermal deformation, and prolongs the life span of spindle bearings and components.
💡 Why is Spindle Cooling Essential?
During high-speed machining, the spindle generates significant heat. If this heat is not effectively managed, the following issues may occur:
Spindle thermal expansion ➝ Dimensional deviation in machined parts
Bearing overheating ➝ Accelerated wear or failure
Structural distortion ➝ Decreased machine rigidity and accuracy
Utilizing a spindle oil cooler ensures consistent thermal conditions for improved machining precision, surface finish, and machine longevity.
✅ Key Advantages
Maintains dimensional stability during prolonged operations
Prevents abnormal spindle vibration and acoustic noise
Enhances feasibility of high-speed and ultra-precision machining
Improves thermal efficiency and overall system performance
⚙️ System Components & Working Principle
A typical spindle oil cooling system consists of:
Compressor or thermoelectric cooling module
Circulation pump to deliver chilled oil to the spindle housing
Heat exchanger for thermal transfer
Oil reservoir for storage and flow regulation
PID temperature controller (±0.1°C to ±0.05°C precision)
Operation Flow:→ Heated spindle oil is extracted from the spindle section→ Cooled via internal refrigeration system→ Recirculated to maintain optimal spindle temperature
🧩 Model Selection by Spindle Type
Spindle Type
Recommended Chiller Model
Application Note
Belt-driven
Standard Type
For basic heat stabilization in low–mid speed machining
Direct-drive
High-Precision Type
Requires ±0.1°C accuracy for consistent spindle alignment
Built-in motor
Ultra-Precision Type
Designed for >20,000 rpm or optical/mold machining
🌍 Recommended International Brands
Brand
Country
Features
SMC
Japan
High-efficiency thermal control
Habor
Taiwan
Compact, high-precision oil chillers
Apiste
Japan
Premium cooling units for automation
Pfannenberg
Germany
Industrial-grade cooling solutions
Parker
USA
Modular, integrated oil cooling units
🛢 Recommended Cooling Fluids
Spindle Chiller Oil: ISO VG10–VG15 grade
Approved Brands: Mobil Velocite No.6, Shell Morlina S2 B 10
⚠️ Do not use hydraulic or lubricating oils as substitutes
🧼 Routine Maintenance Schedule
Daily Checklist
Check oil level (must not fall below minimum)
Inspect abnormal noise, vibration, or overheating
Confirm oil outlet temperature within ±0.1–0.5°C
Ensure no blockage or visible deformation in tubing
Weekly
Clean outer panels (air dust or mild wash)
Adjust setpoint and observe system response
Check oil clarity and color for signs of deterioration
Monthly
Blow off heat exchanger fins with air
Re-tighten sensor/power terminals
Inspect compressor for instability or wear
Semi-Annually / Annually
Replace spindle chiller oil
Clean internal cooling passages
Check seals, fittings, and temperature probe calibration
📊 Temperature Range & Control Logic
Common Setpoint Range: 5°C to 25°C
Ultra-precision machining may require tighter control
Modern chillers support ±0.05°C PID control and RS485 communication for CNC/PLC integration
🔔 Alarm & Protection Functions
In the event of system abnormality, the oil chiller may initiate:
Operator panel alert or buzzer
CNC or PLC warning message
Emergency shutdown or enhanced cooling mode
Data logging for maintenance tracking
🧠 Intelligent System Integration
Advanced models (e.g. RC-MULTI series) support:
Multi-circuit cooling: Spindle + Hydraulic + Lubrication
LCD diagnostics and historical temperature logs
Integration with smart factory systems via Modbus/RS485
📩 Need technical support or tailored spindle cooling solutions?Contact our MAPLE TECHNOLOGY sales team or visit our YouTube demo channel to learn more.
MT-Series CNC TAPPING CENTER: MT-640 vs. MT-740
2025.04.14
The MT-Series tapping centers redefine what is possible in high-speed, precision machining. Engineered for manufacturers who demand both agility and performance, the MT-640 and MT-740 bring world-class efficiency to your production line.
✨ MT-640 — Compact Design, Maximum EfficiencyDesigned for space-conscious workshops without compromising on power.🔹 X/Y/Z Axis Travel: 600 × 400 × 350 mm — optimized for a wide range of precision parts🔹 Table Working Area: 700 × 420 mm — supports versatile fixture setups🔹 Spindle Speed: Up to 20,000 rpm — ensures rapid and accurate tapping and milling🔹 Rapid Traverse Speed: 48 m/min in all axes — shortens non-cutting time significantly🔹 Automatic Tool Changer: 21-position servo-driven system — guarantees quick and reliable tool swaps to maximize uptime
✨ MT-740 — Extended Capacity, Enhanced PowerWhen you need more workspace without sacrificing speed or precision.🔹 X/Y/Z Axis Travel: 700 × 400 × 350 mm — accommodates larger parts and complex operations🔹 Table Working Area: 800 × 420 mm — ideal for multi-process setups and heavy-duty tasks🔹 Spindle Speed: 20,000 rpm — powerful enough for demanding machining applications🔹 Rapid Traverse Speed: 48 m/min — keeps your production moving at peak efficiency🔹 Automatic Tool Changer: 21-tool servo-controlled mechanism — designed for uninterrupted high-mix manufacturing
🔥 Why Choose the MT-Series?The MT-Series machines are crafted with a focus on speed, stability, and smart operation.✅ High-Rigidity Structural Design — A robust frame ensures minimal vibration for superior surface finishes and prolonged tool life.✅ Ultra-High-Speed Spindle — Speeds up production cycles while maintaining exceptional machining accuracy.✅ User-Friendly Control Interface — Simplifies operation, reduces training time, and enhances productivity across all skill levels.✅ Versatile Production Adaptability — Whether for automotive, electronics, or general manufacturing, the MT-Series meets the diverse demands of modern industry.
💥 Take your manufacturing capability to new heights!The MT-Series isn't just about speed — it's about empowering you to achieve higher quality, greater throughput, and lower operational costs. Equip your production with the technology that’s built for the future — choose MT-Series and experience performance without compromise.
🔧 Precision. Speed. Power. MT-Series delivers it all. 🔧
#CNC #TappingCenter #MachineryInnovation #MTSeries #ManufacturingSolutions #IndustrialMachinery #PrecisionEngineering #ProductivityBooster
Thank You for Visiting! Maple Technology Successfully Concludes TIMTOS 2025 Exhibition
2025.03.14
Thank You for Visiting! Maple Technology Successfully Concludes TIMTOS 2025 Exhibition
As the 2025 Taipei International Machine Tool Show (TIMTOS 2025) comes to a successful close, Maple Technology Co., Ltd. sincerely extends our heartfelt appreciation to every guest, partner, and friend who visited our booth.Your support, valuable feedback, and enthusiasm for innovation made this exhibition a truly memorable and fruitful journey.
During the show, held at Taipei Nangang Exhibition Center Hall 1, 4F, Booth L0417, we showcased a series of high-performance machines with live demonstrations, including:
🔹 ME-855 High-Speed Vertical Machining CenterFeaturing a high-rigidity structure and a stable high-speed spindle, the ME-855 delivers excellent cutting performance and machining precision, making it ideal for precision parts and mold manufacturing applications.
🔹 ME-1060 High-Speed Vertical Machining CenterDesigned with extended travel and a reinforced structure, the ME-1060 meets the demands of both heavy-duty and high-speed machining, perfectly suited for processing various composite materials and enhancing overall production efficiency.
🔹 ME-1670 Large-Scale High-Rigidity Vertical Machining CenterEquipped with an extra-large worktable (1700 × 700 mm) supporting a maximum load of 1,600 kg.The Y-axis features four-roller linear guideways, and the Z-axis is fitted with a pneumatic counterbalance system, ensuring outstanding stability during heavy cutting operations.Additionally, the machine is designed to fit into a standard 40" HQ container without disassembly, reducing transportation and installation costs, providing the best solution for heavy-load and large workpiece machining.
🔹 ML-280 Slant-Bed CNC LatheThe slant-bed design significantly improves chip evacuation and cutting rigidity while reducing tool wear.It supports flexible automation configurations such as bar feeders and parts catchers, making it ideal for high-efficiency mass production.
🔹 MT-740 High-Efficiency Tapping CenterEquipped with a high-speed spindle and rapid tool change system, equiped with 21 tools. MT-740 is designed for high-volume tapping and light cutting applications, offering a perfect balance of speed and precision.
🔹 MEU380 5-Axis (4+1 Axis) Multi-Tasking Machining CenterFeaturing a high-precision electric spindle, the MEU800 supports complex surface and multi-face machining, enabling high-precision workpiece production in a single setup.It is an indispensable tool for the future of smart manufacturing.
Throughout the exhibition, we demonstrated cutting-edge technologies such as ultra-high-speed spindles, SIEMENS 828D, FANUC OI-TF, MITSUBISHI M80B controllers, and advanced 5-axis machining solutions—perfectly integrating world-renowned brands with Maple’s proprietary innovations.These displays attracted tremendous attention from industry professionals and sparked in-depth technical exchanges.
From the first day to the last, every live machining demonstration and every inspiring conversation encouraged and motivated us.We are especially grateful to our customers and partners from around the world, whose technical discussions and exploration of future cooperation possibilities filled TIMTOS 2025 with endless potential.
At the same time, we sincerely thank all our team members for their dedication and professionalism—from pre-show planning, on-site setup, to reception and technical explanations.A special thanks also goes to our Chairman, who hosted a wonderful appreciation dinner after the exhibition, making every team member feel valued and celebrated.
Looking ahead, Maple Technology will continue to drive innovation, uphold our commitment to quality, and move forward hand-in-hand with global customers to create a new future in CNC machining technology.Once again, thank you for your visit and support. We look forward to seeing you again in the near future!
#TIMTOS2025 #MapleTechnology #ThankYou #InnovativeManufacturing #CNCmachining #5AxisMachining #TappingCenter #SlantBedLathe #VerticalMachiningCenter #BrightFutureAhead
ME-1260
2025.03.14
Unlock the Potential of Precision Engineering
ME-1260 is a mold processing machine that combines precision, high speed and stability, designed specifically for modern manufacturing needs. Whether it is dealing with complex molds or dealing with large-scale production, it can easily handle the task. Micron-level precision, efficient processing speed, flexible material adaptability, and intelligent operation make work easier and more efficient. The low-energy consumption design and modular expansion function can save costs for enterprises and bring more possibilities.
Key Features That Redefine Performance
Work Table Size: 1300 x 600 mm, this table offers a generous space for various extensive applications.
Working Area: 1200 x 600 mm, making it perfect for detailed tasks.
3-Axis Travel: 1200 / 600 / 600 mm for intricate, multi-dimensional machining.
Spindle Power:
· BT40 - 10,000 RPM for high-speed, delicate operations.
· BT50 - 6,000 RPM to conquer heavy-duty challenges.(Option)
Supernova speed, igniting the ultimate in efficiency: 36 m/min on all axes. Maple believes that time is not just valuable—it's a form of wealth., and we’re here to save both.
Outstanding Load-Bearing Capacity: Supports Up to 1200 kgs
Customizable Controller Brands: Choose from Fanuc, Mitsubishi, Siemens, or Heidenhain to meet your needs .
Rock-Solid Casting: Built with FC300 castings for stability and strength that lasts.
Outstanding Design: High grade C3 ball screw and H grade guideway.
Heavy duty 45mm guideways: 2 roller type linear guideways + 2 box type linear guideways equipped on Y-axis with enormous machines.
A One-Stop Solution for Every Industry
ME-1260 is not just a machine; it's a passport to versatility:
Mold Manufacturing: From intricate details to complex geometries, this machine masters it all.
Aerospace Innovations: Tailored for materials like titanium and aluminum, meeting the skies' toughest demands.
Automotive Excellence: Accelerates the production of precision parts with efficiency and reliability.
Electronics Evolution: Perfect for crafting the intricate components that drive modern technology.
Medical Marvels: Ensures the unparalleled accuracy needed for life-saving devices.
Maple offers a diverse range of high-performance accessories, including rotary tables, fourth-axis attachments, and more, designed to enhance machining precision and productivity. With expert technical support and precisely matched components, Maple maximizes your equipment’s potential, meeting the demands of various industries and helping you tackle production challenges with ease
The Time to Innovate Is Now
Why settle for average when excellence is within reach? ME-1260 is a ticket for you to higher productivity, superior precision, and unstoppable success.
ME-1260: More than a machine—it’s a revolution.
ME-1270
2025.02.14
Introducing ME-1270, Maple Medium-Sized Machining Center, a perfect fusion of speed, precision, and stability. Designed for the modern manufacturer, this powerhouse ensures unparalleled efficiency and quality in every project. Whether you're crafting intricate components or managing large-scale production, ME-1270 is your ultimate solution.
Spacious Work Area for Unmatched Flexibility
· Worktable Size: 1300 x 700 mm
· Machining Area: 1200 x 700 mm
· Accommodates a wide variety of workpieces, from intricate small parts to medium-sized structural components, with ease.
Impressive Load Capacity
· Supports up to 1200 kgs, offering stability and reliability even for heavy-duty projects.
High-Speed, High-Efficiency Performance
· 3-Axis Travel: 1200 / 720 / 700 mm
· 3-Axis Rapid Speed: 24 / 24 / 24 m/min
· Spindle Speed: Standard 10,000 rpm, with optional upgrades for versatile material and application needs.
BT40 Spindle Taper for Reliable Operation
· Ensures exceptional machining performance with strong tool-holding stability.
Choose Your Controller for Maximum Compatibility
· Select from Mitsubishi, FANUC, Siemens, or Heidenhain, tailored to your operational preferences and workflow.
Precision Linear Guideway
· Equipped with Linear Guideways for smooth, stable, and efficient movement, ensuring durability and reduced maintenance needs.
ME-1270 Machining Center is more than just a machine—it’s a partner that adapts to your evolving needs. Its exceptional performance is ideal for:
· Precision Component Manufacturing: Meet the demands of high-end industries.
· Diverse Manufacturing Environments: Tackle varying production requirements with confidence.
· Cost-Conscious Operations: Reduce downtime and maintenance costs with long-lasting reliability.
With its outstanding efficiency and flexibility, ME- 1270 ensures consistent output and high-quality results, helping you stay ahead in today’s competitive manufacturing landscape.
Maple offers a diverse selection of accessories, including but not limited to rotary tables, fourth-axis attachments, and a wide range of high-performance components to meet various machining needs. Whether you're looking to enhance productivity or achieve greater precision, we provide expert accessory solutions tailored to your requirements. With extensive experience and advanced technology, Maple is committed to crafting the perfect machine setup for you, ensuring optimal performance for your production line!
Heat Exchanger & AC Conditioner
2025.01.06
What causes the electrical cabinet of CNC machine tools to heat up?
The heat generated by the components installed inside the #machine #center #electric #cabinet will increase the temperature inside the electric cabinet. Since heat can be dissipated through the surface of the electric cabinet itself, the internal temperature of the electric cabinet and the external temperature will be balanced at a certain hot water level. If the heat generated is a constant, the larger the surface area of the electric cabinet, the slower the temperature rise inside the electric cabinet.
The temperature rise design of the electric cabinet requires calculation of the #heat #generated in the electric cabinet and estimation of the surface area of the electric cabinet. The internal temperature of the electric cabinet can be improved by installing an #air-conditioner or #heat #exchanger inside the electric cabinet for cooling.
When designing the electric cabinet, it is necessary to ensure that when the temperature inside the electric control box rises, the temperature difference between the inside and outside the box does not exceed 10°C.
For servo amplifier modules with heat sinks, try to install the heat sink outside the eelectric cabinet, because the heat sink has a great influence on the temperature inside the box. At the same time, to prevent environmental effects, consider adding protection to the heat sink.
As shown in the FANUC amplifier module outline diagram, the servo amplifier is designed to be installed in the electric control box, and its heat sink passes through the back of the electric control box. This will remove the heat generated by the semiconductors in the amplifier, thereby minimizing the build-up of heat in the electrical control box.
When the electric cabinet is large enough and the heat dissipation of the system unit in the electric cabinet is less than the surface area of the electric cabinet, no special treatment is needed.
The purpose of heat dissipation can be achieved through the surface of the electric cabinet without exceeding the allowable limit. temperature. When the surface area of the electric control box cannot meet the requirements, heat must be dissipated through a air conditioner or heat exchanger. So what's these two type of hardware?
What's Heat Exchanger?
Application
For conditioning and exhausting heat.
It isolates air in the cabinet to prevent external dusts from entering.
To extend service life of electronic components while preventing erroneous motion.
Applicable Machines
Various electrical and electronic cabinets.
Communication and internet equipment.
Measuring instrument.
Famous brands in Taiwan:
#Habor : https://www.habor.com/en/
#Wexten : https://en.wexten.com.tw/
#Kaukan : https://www.kaukan-tw.com/
Sample photo - Heat Exchanger by #Kaukan
What's Air Conditioner?
Application
The air-condition unit isolates air in the cabinet to prevent external dusts from entering.
To accurately control temperature and moisture in the control cabinet.
To extend service life of electronic components while preventing erroneous motion.
Applicable Machines
Various electrical and electronic cabinets.
Communication and internet equipment.
Measuring instrument.
Famous brands in Taiwan:
#Habor : https://www.habor.com/en/
#Wexten : https://en.wexten.com.tw/
#Kaukan : https://www.kaukan-tw.com/
Conclusion
#CNC #Machine #Center is a rather complex mechanical equipment, and the design of each component will affect the final machine processing performance. Therefore, it is the most #important to #understand the function of each component and how to choose them correctly.
If you have any additional questions or have any information #Maple can help you figure out which model is best for you, please feel free to contact the #Maple team.
#Trust Maple for reliable performance you can count on.
With over #35 years of expertise and a commitment to quality, the equipment ensures uninterrupted operation and consistent results.
Tool Holder Type and Taper
2025.01.02
What is spindle tool holder definition?
A spindle tool holder is a device used in machining to securely hold a cutting tool in the spindle of a machine, such as a #milling #machine or a #CNC #machine. It ensures that the #tool is #precisely #aligned and #stable during operation, allowing for #accurate and #efficient material removal. The tool holder connects the cutting tool to the machine's spindle, transmitting the rotational motion and #torque #necessary for machining tasks.
Different types of tool holders are designed to accommodate various tool sizes and shapes, ensuring compatibility with specific machining applications.
So how do you choose the right tool holder for your job?
Choosing the right tool holder for your job involves several considerations to ensure high performance and safety.
Here are some key factors to consider:
Tool Compatibility: Ensure the tool holder is compatible with the machine and the specific tool you intend to use. Check the size, type, and connection mechanism.
Material: Select a tool holder made from durable materials that can withstand the demands of your specific application. Common materials include steel, carbide, and composite materials.
Type of Operation: Consider the type of machining operation (e.g., milling, drilling, turning) and choose a tool handle designed for that purpose.
Precision and Stability: Look for tool handles that offer high precision and stability to ensure accurate machining and reduce tool vibration.
Ease of Use: Choose a tool holder that is easy to install and remove, facilitating quick tool changes and minimizing downtime.
Balance and Weight: Consider the balance and weight of the tool holder, as these can affect the ease of handling and the quality of the machining process.
Manufacturer Recommendations: Follow any recommendations or specifications provided by the #tool or #machine #manufacturer to ensure compatibility and performance.
By considering these factors, you can select the tool holder that meets the specific needs of your job, #enhancing #efficiency and #productivity.
Find the best choice for your project.
For the field of #CNC #Machine #Tools, the tool holder is a crucial component that connects the machine spindle and the cutting tool. Its design and selection directly impact machining precision and efficiency. The type and taper of the tool holder are two #key #factors to consider when choosing a tool holder.
Tool Holder Types:
Straight Shank Tool Holder
Features: The shank is straight, typically used for small machines and light machining.
Applications: Suitable for basic machining operations such as drilling and milling.
2. Tapered Shank Tool Holder
Features: The shank is tapered, providing higher stability and precision.
Applications: Widely used in heavy-duty and high-precision machining, such as turning and milling.
3. Quick-Change Tool Holder
Features: Designed for rapid tool changes, reducing downtime.
Applications: Ideal for production environments requiring frequent tool changes.
What is tool holder Taper definition?
A tool holder #taper refers to the conical shape of the interface between the tool holder and the machine spindle. This taper ensures a precise and secure fit, allowing for accurate alignment and efficient transmission of rotational force from the spindle to the cutting tool. The taper design is crucial for maintaining stability and minimizing vibration during machining operations.
Common taper standards include #Morse Taper (#MT), #BT, #DIN, #ISO, #CAT and #HSK.
Why need to offer differer taper?
1. Machine Compatibility: Different machines are designed with specific spindle taper interfaces. Offering various tapers ensures compatibility with a wide range of machines, allowing users to select the appropriate tool holder for their equipment.
2. Application Requirements: Different machining applications may require specific taper designs to optimize performance. For example, high-precision applications might benefit from a specific taper that offers better stability and accuracy.
3. Load Capacity: Some tapers are designed to handle heavier loads and higher torque, making them suitable for heavy-duty machining operations. Offering different tapers allows users to choose one that matches the load requirements of their specific tasks.
4. Ease of Use: Certain tapers are designed for quick and easy tool changes, which can be beneficial in high-production environments where minimizing downtime is crucial.
5. Historical and Regional Preferences: Over time, different industries and regions have developed preferences for specific taper standards.
Offering a variety of tapers caters to these established preferences and standards. By providing different taper options, manufacturers can meet the diverse needs of various industries and machining applications, ensuring optimal performance and compatibility.
Tool Holder Tapers:
Certainly! Here are some examples of taper preferences based on historical and regional usage:1. Morse Taper: Commonly used in the United States and Europe, especially in drilling machines and lathes. It is known for its self-holding design, which is ideal for applications requiring high precision.2. R8 Taper: Predominantly used in the United States, especially in Bridgeport-style milling machines. It is favored for its simplicity and ease of use in manual milling operations.3. CAT Taper (V-Flange): Widely used in North America, particularly in CNC machining centers. It is known for its robust design, suitable for high-speed and high-torque applications.4. BT Taper: Commonly used in Asia, especially in Japan. It is similar to the CAT taper but offers symmetrical design, which provides better balance at high speeds.5. HSK Taper: Increasingly popular in Europe and Asia for high-speed machining applications. It offers a hollow shank design that provides excellent accuracy and rigidity.These preferences are influenced by historical developments in machine tool manufacturing and regional industry standards. Offering a variety of tapers allows manufacturers to cater to these established preferences and ensure compatibility with local machinery.
1. Morse Taper (MT)
Features: Commonly used in traditional machines and lathe, with a self-locking feature.
Applications: Suitable for operations requiring high stability.
2. BT Taper
Features: Symmetrical design, suitable for high-speed machining.
Applications: Widely used in modern CNC machines.
3. CAT Taper
Features: An American standard, offering good rigidity and stability.
Applications: Suitable for various precision machining tasks.
Conclusion
Choosing the right type and taper of tool holder is crucial for improving machining efficiency and quality. Selecting the appropriate tool holder based on machining needs and machine characteristics can effectively enhance production efficiency and ensure machining precision.
Bridge Type Machining Center Training
2024.12.30
1. What is a Bridge Type Machining Center?
Understanding
A bridge type machining center has the same usage as a regular vertical machining center.
It makes molds and parts in a larger scale then a vertical machining center.
Why do customer choose bridge type machines of vertical machines?
Customers choose bridge type machines when they need larger working areas.
This includes pieces that are to large for vertical machines.
Structure
• How do you tell a bridge machine is from its structure. In picture 1, its shows a bride that we see everyday.
Bridge X Machine
#Travel #Axis
2. Types of Bridge Type
There are three types of bridge type of machining center.
Bridge Type (Fix Column) - Column is fixed and work table moves.
Maple - DCM-Series
Bridge Type (Moving Column) - When the columns move and table does not.
Maple - DMC-Series
Gantry Type - If it the same as the Moving column type bridge machining center. But, movement is on top like a crane that we use for lifting.
Maple - DBM-Series
3. Which type of bridge type for which type of work.
Pros and Cons
Advantages:
High rigidity and stability: The double-column design provides a more stable machining platform, suitable for heavy cutting and large workpieces.
Wide machining range: Large worktables and high load-bearing capacity allow the processing of large, heavy workpieces.
High precision: The application of CNC technology achieves high processing precision, suitable for parts that require high accuracy.
Applications:
Mold manufacturing: Suitable for processing large molds such as automotive molds and household appliance molds.
Aerospace: Used for processing large, high-precision parts like aircraft engine parts and airframe components.
Ship building: Processing large ship parts like hull structures and propellers.
Heavy machinery: Suitable for processing components of large machinery equipment, such as engineering machinery and metallurgical equipment.
Conclusion
The introduction and application of the double-gantry #CNC #machining #center has significantly improved the #efficiency and #quality of large workpiece processing, making it an indispensable part of modern manufacturing. If you still don’t know how to choose the machine that suits you, please contact #Maple #Technology, Let me help you with an introduction.
Digital Torque Wrench & Dynamometer
2024.12.24
Imagine you are riding the bike hard uphill and the tires come flying towards you out of nowhere. what will you do?
This accident happened to me a few days ago. The reason is that the tire bolts have become loose. When driving at high pressures, the tires constantly vibrate vigorously, and the vibrations are transmitted to the bolts. Eventually, the bolt came off completely and the tire wore out.
So, how do you prevent it from happening?
Right Torque for Tire! More precisely, the right tools with right torque to install the tires.
But, how do you know the right torque?
The low torque means loose. The high torque means bolt damaged. In fact, USA and Euro Union have the standard torque requirement for reference. The accurate torque is various by different model and years.
So where does this origin come from?
Human began to use stone tools from Paleolithic Age, 2 million years ago. In the museum, the stone axes was for cutting animal meat or skin. In ancient times, the bones was even applied as material to make needles and other tools. In the Stone Age, human know how to use fire. To transfer fire "#security", human may use two bones to grip the fire. I guess, our ancestors should have found, in order to grip the heavy stuff, they use lever principle with less effort by tied the sticks together with rope as X-shape. This may be the first pliers.
When talking about tools, we must mention its good friend, #screws. In the ancient written record, the screws is mainly applied in pumping equipment. Later, it is largely applied into the combination or connection in Middle Age. At that time, the screw is already made by metal. To tighten the screw, tool is necessary. So wrench just show up in the history. However, the nut, the bolt and the wrench were invented at the same time, which means the size of the thread pitch, the nut head shape and size are inconsistent.
This is very confusing.
Using what kind of wrench or screwdriver to loosen the screw? Regarding this issue, every craftsman in that time are using destructive way to "loose" nut. Therefore, the failure rate is high when using the nut application.
Various size of nuts chaos maintained a period. In the Industrial Revolution Age, finally we see the change. #Industrial #Revolution means the coming of mass production, and it also means the markets is on the way to #international #trade direction. The most importance of international trade is #quality, called #consistent. Without consistent, the products cannot sell to worldwide market. The #England people start to set up a #standard of assembly screw/nut for their mechanical equipment, for the future easier #repairing and #maintenance. However, the private enterprise are not willing to share the specification to other competitors because of protecting their market. Then, the market in that period is full of various size/specification but different quality of screws, nuts, wrench and screwdrivers.
After world war I, as the spare parts for weapon dimensions is inconsistent among the alleged countries, the parts couldn't be used among allies. It said this problem forced the international standard implementation. In this way, as the screws unify the specification, the normalization on tools is following accordingly. The glory of standard wrench and screw driver hand tools is starting to appear in worldwide market.
Standardization, which means each national standard Inspection Bureau can take that specification sheet as reference. For example, in the beginning, Germany use DIN, but now European Union use ISO. America use ANSI, and Japan follow JIS. The specification in Taiwan is using according Japan/US.
"High-quality products" usually mean advanced functions and smart upgrades.
Torque control is the basis for quality control in various industries, especially the machinery industry, so having good tools can get twice the result with half the effort.
Today let's briefly talk about the two basic tools, one is a torque wrench and the other is a tension gauge.
A digital torque wrench is a digital tool used for measuring torque. It typically consists of a digital torque sensor and a digital display. These tools provide more accurate and reliable measurements and can connect to computers or other digital devices for data analysis and storage.
Difference Between a Torque Wrench and a Digital Torque Wrench.
Torque Wrench:
Design and Display:
Traditional torque wrenches usually use a mechanical pointer or dial to display torque. Torque is measured through mechanical devices, requiring manual reading and recording of values.
Accuracy:
Generally, accuracy is lower due to manual reading errors.
Suitable for general tightening tasks.
Functionality:
Functions are relatively simple, only measuring and displaying the current torque value.
Does not have data storage or analysis capabilities.
2. Digital Torque Wrench:
Design and Display:
Equipped with a digital display screen that can intuitively display torque values.
Measures torque through digital sensors, providing more precise readings.
Accuracy:
Higher accuracy, capable of providing values accurate to decimal points.
Suitable for high-precision tightening tasks.
Functionality:
Features data storage and playback functions, allowing the recording of each use's torque value. Can connect to computers or other devices for data analysis and management.
Some models also have sound or vibration alerts to remind operators when the set torque value is reached.
In summary, a digital torque wrench offers higher accuracy and more features compared to a traditional torque wrench, making it suitable for applications requiring high precision and data. Meanwhile, traditional torque wrenches are more suitable for general tightening tasks and are relatively less expensive.
Tension gauge (Dynamometer)
Light
2024.12.04
In daily life, whether working, reading, studying, or watching TV shows, we all use lights in various ways, no matter how big or small. In today's general lighting, most light sources are LEDs, and the popularity of LEDs has only been in the past ten or twenty years. If you think back, the lights used in classrooms when you were a child were all fluorescent tubes, and their traces have gradually disappeared recently. Have you ever thought about why? Today, let’s talk to you about the evolution of lamps.
The origin of lighting
In order for human eyes to see things, there must be light. The easiest thing to obtain in nature is, of course, sunlight. However, once night falls, vision is deprived, and weak starlight and moonlight are mostly of no help. However, by chance, our ancestors learned to use fire, and the path of human illumination began.
As time goes by, we continue to seek more durable and stable light sources. Torches, candles, and gas lamps have been invented and used one after another. However, it seems that we cannot escape our dependence on #fire.
The Rise of Electricity - Incandescent Lamps
In 1854, the first practical lamp that used electricity to emit light, the incandescent lamp, was invented, and the person who invented it was the famous: Heinrich Göbel (#Henry Goebel). After a series of patent battles, it was "#Edison" who finally obtained the patent. After that, incandescent light bulbs continued to improve in materials and design, and finally became the commonly heard tungsten light bulbs.
The principle of incandescent lamp lighting is to pass a long wick (tungsten wire) through current and heat it until it becomes super hot. The higher the temperature of the object, the shorter the wavelength of the electromagnetic wave emitted.
A jump forward in light efficiency - fluorescent lamps
Fluorescent lamps, also known as #lamps, are just long tubes. The working principle of fluorescent lamps is to use electrons to excite mercury vapor in the gas to produce ultraviolet light. Ultraviolet rays irradiate the phosphor on the inner wall of the lamp tube, causing it to emit visible light. The luminous efficiency of fluorescent lamps is 4 to 5 times higher than that of incandescent lamps, and the lifespan is 5 to 7 times longer. The disadvantages are that the color rendering is relatively low, and the lamp contains toxic mercury.
Contemporary mainstream-LED lights
#LED, called light-emitting diode in Chinese, uses the combination of electrons and holes in n-type and p-type semiconductor materials to directly convert electrical energy into light energy. A group of LED materials have a fixed energy gap and can only emit one color of light (the spectrum is very narrow). Can only red light be seen? So there are two general approaches. One is to combine LEDs that can emit different lights. Add red and blue to make white light. The other is to go back to the old path of fluorescent lights - use fluorescent powder. First, a short-wave LED is used to emit ultraviolet light and hit the phosphor, and then the phosphor emits visible light.
The lifespan of LED is about 4 times that of fluorescent lamps. If the environment is properly controlled, it can even last up to 30,000 hours. The light efficiency can be more than 2 times that of fluorescent lamps. It does not contain harmful substances like fluorescent lamps. Therefore, in recent years, LED lamps have become more and more popular.
LED Light - Work Light
As for ubiquitous lights, of course they are also indispensable on machines, such as work lights and three-color lights. Let’s first take a look at the uses and differences between these two types of lights.
『#Work Light』
The primary function is to provide illumination, allowing the operator to observe the work area clearly. It aids in fine machining and inspection in low-light environments.
Typically installed inside the machine, it light up the workpiece and tools, ensuring that the operator can see the details clearly.
『#Three-Color Light』
Used to indicate the operational status of the machine, helping the operator quickly understand the machine's current condition.
Green light: Indicates the machine is operating normally.
Yellow light: Indicates a warning state, requiring attention but not affecting the operation.
Red light: Indicates an error or malfunction, requiring immediate shutdown and inspection.
In summary, the work light mainly provides illumination to ensure the operator can work in good lighting conditions, while the three-color light is used to display the operational status of the machine, helping the operator promptly identify and address issues. Together, they complement each other to ensure the efficient and safe operation of CNC machines.
If you have any additional questions or have any information #Maple can help you figure out which model is best for you, please feel free to contact the #Maple team.
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With over #35 years of expertise and a commitment to quality, the equipment ensures uninterrupted operation and consistent results.